DIY Farmhouse Pantry Door with Glass

In this tutorial, I show you how to build a DIY farmhouse pantry door with glass using 2x6s.  Also, learn an easy paint distressing technique to make new furniture look old.

Tools & Material

Domino
Biscuit Joiner
Pocket Hole Jig
Paint
Stain
Finish
Wood Glue
Glue Bottle
Glue Spreader
Tape Measure
Combination Square
Speed Square
Miter Saw
Festool Track Saw
Bandsaw
Orbital Sander
Parallel Clamps
Long Parallel Clamps
F Clamps
Clamp Table MFT3
MFT3 Clamps
Vacuum
Paint Brush
Silicone
Wood Stain Weathered Gray
Satin White Paint
Stain Brush

 

DIY Project Plans

I’m working on digital plans for this DIY Farmhouse Pantry Door with Glass project and I should be done very soon.

If you would like to be notified when the digital project plans are ready for download, complete the form below.

Also, I’ll include a discount code when I notify you the DIY plans are ready.

 

DIY Farmhouse Pantry Doors DIY Plans 1080

 

Introduction

My friends asked me to design and build a farmhouse pantry door with glass for their house.

Like I do with most of my projects, I started by creating a 3D model.

The pantry door is made with 2x6s, has glass panes, and it has a distressed look to accompany the farmhouse style.

DIY Farmhouse Pantry Door with Glass - 3d model

 

Bottom Section

I started by building the bottom panel using 1x4s & 2x4s cut from 2x6s.

DIY Farmhouse Pantry Door with Glass - bottom section

First, I cut each piece down to size on my miter saw. If you don’t have a miter saw, a circular saw or hand saw works just as well.

DIY Farmhouse Pantry Door with Glass

Next, I used my track saw to cut strips of scrap wood for the few pieces of trim I needed. More on this in a later step.

Then, I resawed 2x6s down to size on my bandsaw, which is how I created the 1x4s.

If you don’t have a bandsaw, just buy the thickness you need from your local lumber dealer.

DIY Farmhouse Pantry Door with Glass resaw 2x6

 

I used a domino to join the wood together for this project. Keep in mind, a biscuit joiner or pocket hole jig works as well.

DIY Farmhouse Pantry Door with Glass

 

Finally, I inserted the dominos, spread glue, and pushed the wood together.

I used parallel clamps along with a wood caul on top to keep everything nice and straight.

 

Inner Stile & Rail

After the bottom panel, I constructed the inner stile and rail.

DIY Farmhouse Pantry Door with Glass
This consisted of a 2×2 and 1×4 both cut from 2x6s joined with 2 dominos at each corner.

 

First, I clamped it all together and joined the inner stile & Rail to the bottom section.

Then, I used parallel clamps to hold the sections together until the glue dried.

 

Outer Stile & Rail

Next, I built the outer stile and rail. Although the outer stile and rail looks similar to the inner stile and rail, it is put together differently.

First, I clamped it all together and joined the inner stile & Rail to the bottom section. Then, I used parallel clamps to hold the sections together until the glue dried.

 

First, I used clamps to hold the top rail in place to mark the locations for the dominos.

Next, I placed dominos at the locations I marked and attached the outer rail to the top of the inner rail.

 

Then, I attached the outer stiles the same way as the top rail.

I marked the location of the dominos, spread glue, and attached each side using parallel clamps.

DIY Farmhouse Pantry Door with Glass

 

Also, the parallel clamps make it easier to attach the stiles by applying even pressure.

DIY Farmhouse Pantry Door with Glass

 

Bottom Section Trim

I decided to attach the trim on the bottom section while the glue was drying from the last step.

DIY Farmhouse Pantry Door with Glass

 

The trim pieces are scrap pieces of 2x6s cut to size.

First, I spread glue and then placed the trim down in place.

DIY Farmhouse Pantry Door with Glass

 

Quick Tip

As a quick tip, sawdust and glue work great to patch imperfections in a DIY pantry door.

First, mix sawdust and glue in a bowl or cup. 

Next, mix until a thick paste forms. 

Then, the holes or seams in the door.

Also, make sure to use the sawdust from the wood you are working with.

 

DIY Pantry Door Glass Frame

I used a product called Lexan instead of real glass.

Lexan is a transparent plastic sheet that is virtually unbreakable.

 

The top and bottom are simply 2 pieces of wood 5/8″ thick with a quarter inch gap in the middle for the lexan to rest in.

DIY Farmhouse Pantry Door with Glass

 

Also, this is an interior door so it doesn’t have to be perfect or weatherproof. 

Ultimately, the purpose is to hold the lexan in place and make it easy to change if needed.

Next, I layed the glass in place after I put on the top and bottom. Then, I attached the side pieces with glue and brad nails.

DIY Farmhouse Pantry Door with Glass

 

Paint Distressing Technique – How to distress already painted furniture

I’ve tried many paint distressing techniques over the years on furniture. Ultimately, this technique consistently produces great results for me.

First, I painted the surface with satin, semi-gloss, or gloss paint.

Next, I sanded the edges, corners, and any other irregular angle I can reach. Also, be sure a very small portion of the wood is exposed after sanding.

Then, I removed dust with a vacuum or rag.

DIY Farmhouse Pantry Door with Glass - Paint Distressing Technique

 

Apply Wood Stain

After the surface is clean, I grab a foam brush and apply stain in the places I sanded in the previous step.

Also, I prefer dark brown or gray wood stain for light paint colors.

 

Wipe Stain with a Rag

After I finish applying stain to the sanded areas in a 3 foot by 3 foot section, I wipe the stain with a rag.

The rag picks up the stain and spreads it to the non-sanded areas. It also makes the non-sanded areas darker.

The more you wipe, the less distressed the surface looks. You can also use a few rags to remove even more stain if that is the look you are going for.

 

Moreover, this technique provides me with a little flexibility in the distressing process especially when the correct paint is used.

Flat paint absorbs the stain way too quickly and makes it difficult to remove with a rag.

 

Distress Other Side of Door

When I was done with one side of the door, I allowed it to dry for a few hours. 

Next, I flipped the door over and repeated the same paint distressing technique as in the previous step.

 

How to Install Glass Panes in a Door

In order to make the one sheet of Lexan appear as multiple glass window panes, I used silicone to attach thin strips of wood on each side.

DIY Farmhouse Pantry Door with Glass

 

First, I measured the total length of the lexan and divided by 3.

Then, I used this distance from the top and from the bottom to place the strips.

 

DIY Farmhouse Pantry Door with Glass Protective Coat

After the stain was completely dry, I used shellac as the final top coat on the farmhouse pantry door with glass.

DIY Farmhouse Pantry Door with Glass

 

Shellac dries quickly and it’s super easy to apply.

Also, Shellac looks a bit yellow when applied but it dries clear.

Finally, I put 2 coats per side.

 

Door Installation

I installed the door at my friend’s house, but completely forgot to film the installation b/c it was a few days before Christmas.

My mind was scattered in a 100 different directions.  

Additionally, the door knob is an antique door knob my friends picked up from an antique store in New Orleans.

Keep in mind, the door knob for the DIY pantry door with glass is not a functional door knob.  Even though it isn’t functional, it definitely looks great.

DIY Farmhouse Pantry Door with Glass

 

Conclusion

 

First, I love deviating from the norm and trying new things. 

Obviously, I’m not a door expert but I learned many things about doors I didn’t know before this project.  

Also, if you have any questions or tips, be sure to leave a comment below.

If you like farmhouse decor, checkout my DIY Cypress Built In Cabinets project and my workshop wall made from reclaimed fence boards.

Finally, complete the form below to be notified when the digital project plans for this DIY pantry door are available for download.

In this tutorial, I show you how to build a DIY farmhouse pantry door with glass using 2x6s.  Also, I show you an easy paint distressing technique to make new furniture look old.
Affiliate links are used on this page. See my disclosure page for info on affiliate programs.
2019-07-18T02:39:34-05:003 Comments

3 Comments

  1. Cheryl Lipari January 16, 2019 at 7:23 am - Reply

    I am always impressed with your work and your detailed directions. Keep up the great work.

    • Jeremy January 16, 2019 at 10:43 am - Reply

      Thank you so much, Aunt Cheryl. :)

  2. Debby March 22, 2019 at 11:03 am - Reply

    Love the door. Now if you could stop over to my house:)

Leave A Comment

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Get 25% Off!

Subscribe to Get 25% Off Any Set of Pahjo's Plans.

I won't send you spam. Unsubscribe at any time. Powered by ConvertKit

38 Shares
Pin38
Share
Tweet